Kuwulula Chinsinsi cha Waya ndi Chingwe: Njira Yatsatanetsatane Yopangira

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Mawaya ndi zingwe zimagwiritsa ntchito kutalika ngati gawo loyezera.Mawaya onse ndi zingwe zimayambira pa kondakitala processing, ndiyeno kuwonjezera insulation, shielding, cabling, sheathing, etc. wosanjikiza ndi wosanjikiza pa periphery kondakitala kupanga mawaya ndi chingwe mankhwala.Zomwe zimakhala zovuta kwambiri kupanga mapangidwe azinthu, zigawo zambiri zimakhala zapamwamba.

Waya ndi chingwe kupanga ndondomeko

1. Mkuwa, chojambula cha aluminium monofilament
Nthawi zambiri amagwiritsidwa ntchito mkuwa ndi ndodo za aluminiyamu kwa waya ndi chingwe, kutentha kwa firiji, gwiritsani ntchito makina ojambulira waya kuti mudutse mabowo amodzi kapena angapo akufa kwa zojambulazo kuti muchepetse gawo la mtanda, kuonjezera kutalika ndi kulimbitsa mphamvu.Kujambula kwa waya ndi njira yoyamba ya kampani iliyonse ya waya ndi chingwe, ndipo njira yayikulu yojambulira waya ndiukadaulo wofananira ndi nkhungu.

Kuvumbulutsa Chinsinsi cha Mawaya ndi Njira Yopanga Mwatsatanetsatane ya Chingwe (2)

2.Monofilament annealed
Pamene monofilaments zamkuwa ndi aluminiyamu zimatenthedwa ndi kutentha kwina, kulimba kwa monofilaments kumakhala bwino ndipo mphamvu za monofilaments zimachepetsedwa pogwiritsa ntchito recrystallization, kuti zigwirizane ndi zofunikira za mawaya amagetsi ndi zingwe za conductive cores.Chinsinsi cha njira yowotchera ndikuletsa makutidwe ndi okosijeni wa waya wamkuwa.
Kuvumbulutsa Chinsinsi cha Mawaya ndi Njira Yopanga Mwatsatanetsatane ya Chingwe (3)

3. Kukhazikika kwa ma conductor
Pofuna kukonza kufewa kwa mawaya ndi zingwe ndikuthandizira kuyala ndi kuyika, phata la conductive limapindika ndi ma monofilaments angapo.Kuchokera pamtundu wokhazikika wa conductive core, ukhoza kugawidwa kukhala wokhazikika komanso wosakhazikika.Kumanga kosakhazikika kumagawika m'zingwe zamitengo, kutsekeka kwapakati, kutsekeka kwapadera, ndi zina zambiri.
Pofuna kuchepetsa malo okhala mawaya ndikuchepetsa kukula kwa geometric kwa chingwe, mawonekedwe ophatikizika amatengedwa pomwe kondakitala watsekedwa, kotero kuti bwalo wamba limasinthidwa kukhala semicircle, mawonekedwe a fan, mawonekedwe a matailosi ndi molimba mbamuikha bwalo.Kondakitala wamtunduwu amagwiritsidwa ntchito makamaka mu zingwe zamagetsi.

Kuwulula Chinsinsi cha Mawaya ndi Njira Yopanga Mwatsatanetsatane ya Chingwe (4)

4. Insulation extrusion
Waya pulasitiki ndi chingwe makamaka ntchito extruded olimba kutchinjiriza wosanjikiza.Waukulu luso amafuna pulasitiki kutchinjiriza extrusion:
4.1 Eccentricity: Mtengo wopotoka wa makulidwe a insulation extruded ndi chizindikiro chofunikira chowonetsa mulingo waukadaulo wa extrusion.Zambiri za kukula kwa kapangidwe kazinthu ndi mtengo wake wopatuka zimafotokozedwa momveka bwino.
4.2 Kusalala: Pamwamba pa gawo la insulating lomwe latuluka likufunika kuti likhale losalala, ndipo sipayenera kukhala zovuta zamtundu woyipa monga kuuma kwa pamwamba, kuwotcha, ndi zonyansa.
4.3 Kachulukidwe: Gawo lapakati la gawo lotsekera lotulutsa liyenera kukhala lowuma komanso lolimba, lopanda mapini owoneka ndi maso, ndikuletsa kukhalapo kwa thovu la mpweya.

5. Cabling
Kwa zingwe zamitundu yambiri, kuti mutsimikizire kuchuluka kwa mawonekedwe ndikuchepetsa mawonekedwe a zingwe, nthawi zambiri ndikofunikira kuzipotoza kukhala zozungulira.Njira yopangira stranding ndi yofanana ndi ya conductor stranding.Chifukwa cha kukula kwake kwakukulu kwa njira yokhotakhota, ambiri a iwo amagwiritsa ntchito njira yokhotakhota yopanda kumbuyo.
Zofunikira paukadaulo wa ma cabling: imodzi ndikuletsa kupotoza ndi kupindika kwa chingwe chifukwa cha kugubuduzika kwa ma cores opangidwa mwapadera;chinacho ndi kuteteza kuti insulation layer kuti isakandandidwe.
Zingwe zambiri zimayikidwa pamodzi ndi kukwaniritsidwa kwa njira zina ziwiri: imodzi ikudzaza kuti iwonetsetse kuzungulira ndi kukhazikika kwa chingwe chikapangidwa;chinacho chimamangirira kuti chiwongolero cha chingwe chisatayike.

Kuwulula Chinsinsi cha Mawaya ndi Njira Yopanga Mwatsatanetsatane ya Chingwe (5)

6. Wosanjikiza woteteza mkati
Pofuna kuteteza chitsulo chosungunula chachitsulo kuti chisawonongeke ndi zida zankhondo, m'pofunika kuteteza bwino chigawo cha insulation.Mchimake wamkati wagawidwa mu: extruded mkati m'chimake (kudzipatula manja) ndi wokutidwa m'chimake mkati (khushoni).Kukukuta khushoni kumalowa m'malo mwa tepi yomangiriza ndipo njira yopangira chingwe imachitika nthawi imodzi.

7. Zida
Zingwe zomwe zimayikidwa pansi pa nthaka zimatha kukhala ndi mphamvu zambiri pakugwira ntchito, ndipo tepi yamkati yachitsulo yokhala ndi zida zankhondo imatha kusankhidwa.Chingwecho chikayikidwa pamwambowu ndi mphamvu zonse zabwino komanso kukanika (monga m'madzi, shaft ofukula kapena dothi lokhala ndi dontho lalikulu), mtundu wamkati wokhala ndi zida zamkati zachitsulo ziyenera kusankhidwa.

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8. Mchimake wakunja
M'chimake akunja ndi structural gawo kuti kuteteza wosanjikiza wa waya ndi chingwe ku zinthu zachilengedwe.Ntchito yayikulu ya mchimake wakunja ndikuwongolera mphamvu zamakina a waya ndi chingwe, kukana kwa dzimbiri kwa mankhwala, kukana chinyezi, kumizidwa m'madzi, komanso kuthekera koletsa chingwe kuti chiwotchedwe.Malinga ndi zofunikira zosiyanasiyana za chingwe, sheath ya pulasitiki imatulutsidwa mwachindunji ndi extruder.

 

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Nthawi yotumiza: Mar-22-2023